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Great Braille Embossing Capability
▪ Max. speed: 250m/min, up to 60,000 pcs/hour.
▪ Braille dot matrix up to 5lines.
▪ Two repeats of dot content available in direction of running.
▪ Dot height adjustable with ±0.01mm precision.
▪ Braille dot matrix positioning accuracy ±1mm on carton at high speed.
Safety Design with Easy Set-up
▪ Alignment section after feeding ensures high precision of blank feeding before Braille embossing.
▪ High-sensitive fiber sensor to detect each blank before Braille embossing.
▪ Paper jam detector to prevent both drums from crash.
▪ Independent touch screen for easy set-up and parameters input.
▪ Easy to fix the Braille plate on the top drum by two screws.
Zero Defects with Inline Quality Control
▪ By integrating a camera inspection system after the Braille embossing process, companies can ensure that every product meets high-quality standards.
▪ This real-time inspection minimizes the risk of defective products reaching consumers, protecting brands from potential commercial risks.
Braille Dot Matrix: ECMA Euro Braille / Marburg Medium
▪ The diameter at the base of the dot is 1.6mm.
▪ a = 2.5mm; b = 2.5mm dot center distance.
▪ c = 6.0mm between two letters of one word.
▪ d = 12mm word spacing.
▪ e = 10.0mm line spacing.
Tolerances: ±0.1mm
Braille Box Sample
FEEDING SECTION
▪ Independent variable-frequency motor driven belts for stable feeding and accurate blank spacing.
▪ Vacuum-assisted feeding belts in center, resulting in the reliable intake of almost kinds of blanks.
▪ Pneumatic vibrating feed pile support.
▪ Belt-clean brush for each carrier.
▪ Remote controller for feeder start/stop and speed adjustment.
▪ Manual lift-up side plates and feeding gates.
ALIGNMENT SECTION
▪ Two lanes carriers construction. Equipped with 2 upper alignment carriers.
▪ Carrier position adjustable manually with position indicators.
▪ Can be easily converted to left or right side for registration.
PRE-FOLDING SECTION
▪ Two lanes carriers construction with easy dismantle of split upper carriers for flexible setup.
▪ Upper belt width: 23.5mm; lower belt width: 25mm.
▪ The pre-breaking sword for 1st creasing by 180°.
▪ The belt pre-breaking device for 3rd creasing line by 135°.
▪ Perfect pre-breaking ensure accurate and reliable opening of the finished products in the auto-erection package lines.
LOCK-BOTTOM SECTION
▪ Three lanes carriers construction. Two split carriers for left and right lanes; one complete carrier for center lane.
LOWER GLUER
▪ Lower gluer tank in both left and right sides.
▪ Glue disc width: 4.5mm.
▪ Glue tank movement manually.
▪ Accurate volume control avoids the glue splash at high speed.
FINAL FOLDING SECTION
▪ Two lanes carriers construction.
▪ Speed of left and right folding belts can be adjusted mechanically.
▪ Left and right folding belt width: 30mm.
TRANSFER SECTION
▪ Main control panel with touch screen.
▪ Two lanes carriers construction with stable pressure on the folded boxes.
▪ Easy to adjust the pressure holding device according the cartons sizes without change the belt tension.
▪ Kicker counter and spraying counter are equipped as standard.
▪ Camera for live status.
▪ Jam detector.
4M COMPRESSION CONVEYOR SECTION
▪ 4m long compression conveyor as standard.
▪ Height adjustable lower belt at conveyor entry for pressure control.
▪ Motorized forward & backward movement for upper section.
▪ Left and right position movable.
▪ One sponge belt.
▪ Collection table in the end.
BACK FOLDING SECTION(4/6 CORNER BOX)
▪ Fast set-up of 4/6 corner boxes.
▪ Individually servo-controlled hook shafts with automatic moving up and down.
▪ One hook size adjusting to all flaps sizes, no need to change hooks for various jobs.
▪ No need to remove hooks when back folding system are not used.
▪ Accurate back folding process with max. speed 25,000pcs/h.
PNEUMATIC SQUARING DEVICE
▪ Pneumatic squaring device at conveyor entry to work out perfect bottom effect, especially for short body and wide lock bottom boxes.
▪ World brand components including:
Cylinder: brand Festo, Germany
Magnetic valve: brand Mac, USA
Pressing belt: brand Nitta, Japan
Linear guide slide: brand THK, Japan